Rumays Intl. Trading Co.

What is Performance Graded Bitumen?

Performance grade (PG) bitumen is bitumen which is graded based on its performance at different temperatures. In super-pave grading system, binders are classified according to their performance in extreme hot and cold temperatures and called as performance grade (PG) bitumen.

The main purpose of grading and selecting asphalt binder using the PG system is to make certain that the binder has the appropriate properties needed for environmental conditions it’s going to be used in. PG asphalt binders are selected to meet expected climatic conditions as well as traffic speed and volume adjustments. Therefore, the PG system uses a set of tests to measure physical properties of the binder which can be directly related to field performance in the paving situation.

Long-Term Pavement Performance (LTPP) has provided a method and the certain algorithm for calculating the temperature of the pavement based on the temperature of the air above. This relatively new approach of classifying bitumen is based on temperature variations. It is a completely scientific method for studying the mechanical properties of bitumen. A temperature range for bitumen is specified in this method, and the consumer may readily select the required product. The greatest and lowest temperatures of the pavement are estimated as a result, and the bitumen that works effectively in that temperature range is selected.

The PG grading system is defined by two numbers, representing the pavement temperatures. The first number e.g.: PG 64-XX represents the highest pavement temperature in Celsius, while the second number e.g.: PG XX-22 represents the lowest. Note that these numbers are pavement temperatures, not the air temperatures (these pavement temperatures are derived from air temperatures).
A wider PG range means higher resistance and more favorable specifications.

Performance Grade Bitumen

Bitumen PG 76-10 Specification

30/40 bitumen means penetration grade bitumen type which its penetration is in the range 30 to 40 mm at 25 degree Celsius. Bitumen 30/40 is a hard grade of bitumen. This grade is one of the most used bitumen grades for road construction in tropical areas.

As the hot weather of these regions can be a challenge for mixtures of asphalt, bitumen 30/40 is offered due to its high air blowing and penetration value.

Bitumen grade 30/40 is produced from the vacuum residue in a refinery. 

Specification UnitValueMethod.
WhatsApp: +68 711 0378
Average 7-Day Maximum Pavement Design Temperature °C 76-
Minimum Pavement Design Temperature °C> -10 -
Flash Point Temperature °C Min230AASHTO T48
Viscosity Maximum 3 Pa.s, Test Temperature °C 135AASHTO T316
Dynamic Shear G*/sin Minimum 2.2 KPa Test Temperature °C76AASHTO T315
Rolling Thin Film Oven Test
Mass Change%Max1.00 AASHTO T240
Dynamic Shear G*/sin Minimum 2.2 KPa Test Temperature, @10 rad/s °C 76AASHTO T315
Pressure Aging Vessel
PAV Aging Temperature °C 100AASHTO R28
Dynamic Shear G*/sin Maximum 5000 KPa Test Temperature, @10 rad/s °C 37 AASHTO T315
Creep Stuffiness S Maximum 300 Mpa M-Value Minimum 0.300 Test Temp,@60s °C 00AASHTO T313
Direct Tension Failure Strain Minimum 1 % Test Temp@1mm/min, °C 0 AASHTO T314
Critical Low Cracking Temperature Critical Cracking Determined by PP42 Test Temp -00AASHTO PP42

Bitumen PG 46-22 Specification

30/40 bitumen means penetration grade bitumen type which its penetration is in the range 30 to 40 mm at 25 degree Celsius. Bitumen 30/40 is a hard grade of bitumen. This grade is one of the most used bitumen grades for road construction in tropical areas.

As the hot weather of these regions can be a challenge for mixtures of asphalt, bitumen 30/40 is offered due to its high air blowing and penetration value.

Bitumen grade 30/40 is produced from the vacuum residue in a refinery. 

Specification UnitValueMethod.
WhatsApp: +68 711 0378
Average 7-Day Maximum Pavement Design Temperature °C 46-
Minimum Pavement Design Temperature °C> -22-
Flash Point Temperature °C Min230AASHTO T48
Viscosity Maximum 3 Pa.s, Test Temperature °C 135AASHTO T316
Dynamic Shear G*/sin Minimum 2.2 KPa Test Temperature °C46AASHTO T315
Rolling Thin Film Oven Test
Mass Change%Max1.00 AASHTO T240
Dynamic Shear G*/sin Minimum 2.2 KPa Test Temperature, @10 rad/s °C 46AASHTO T315
Pressure Aging Vessel
PAV Aging Temperature °C 100AASHTO R28
Dynamic Shear G*/sin Maximum 5000 KPa Test Temperature, @10 rad/s °C 46AASHTO T315
Creep Stuffiness S Maximum 300 Mpa M-Value Minimum 0.300 Test Temp,@60s °C -24AASHTO T313
Direct Tension Failure Strain Minimum 1 % Test Temp@1mm/min, °C -24AASHTO T314
Critical Low Cracking Temperature Critical Cracking Determined by PP42 Test Temp --24AASHTO PP42

Bitumen PG 64-22 Specification

30/40 bitumen means penetration grade bitumen type which its penetration is in the range 30 to 40 mm at 25 degree Celsius. Bitumen 30/40 is a hard grade of bitumen. This grade is one of the most used bitumen grades for road construction in tropical areas.

As the hot weather of these regions can be a challenge for mixtures of asphalt, bitumen 30/40 is offered due to its high air blowing and penetration value.

Bitumen grade 30/40 is produced from the vacuum residue in a refinery. 

Specification UnitValueMethod.
WhatsApp: +68 711 0378
Average 7-Day Maximum Pavement Design Temperature °C 64-
Minimum Pavement Design Temperature °C> -22-
Flash Point Temperature °C Min230AASHTO T48
Viscosity Maximum 3 Pa.s, Test Temperature °C 135AASHTO T316
Dynamic Shear G*/sin Minimum 2.2 KPa Test Temperature °C64AASHTO T315
Rolling Thin Film Oven Test
Mass Change%Max1.00 AASHTO T240
Dynamic Shear G*/sin Minimum 2.2 KPa Test Temperature, @10 rad/s °C 64AASHTO T315
Pressure Aging Vessel
PAV Aging Temperature °C 100AASHTO R28
Dynamic Shear G*/sin Maximum 5000 KPa Test Temperature, @10 rad/s °C 46AASHTO T315
Creep Stuffiness S Maximum 300 Mpa M-Value Minimum 0.300 Test Temp,@60s °C -24AASHTO T313
Direct Tension Failure Strain Minimum 1 % Test Temp@1mm/min, °C -24AASHTO T314
Critical Low Cracking Temperature Critical Cracking Determined by PP42 Test Temp --24AASHTO PP42

Bitumen PG 70-10 Specification0

30/40 bitumen means penetration grade bitumen type which its penetration is in the range 30 to 40 mm at 25 degree Celsius. Bitumen 30/40 is a hard grade of bitumen. This grade is one of the most used bitumen grades for road construction in tropical areas.

As the hot weather of these regions can be a challenge for mixtures of asphalt, bitumen 30/40 is offered due to its high air blowing and penetration value.

Bitumen grade 30/40 is produced from the vacuum residue in a refinery. 

Specification UnitValueMethod.
WhatsApp: +68 711 0378
Average 7-Day Maximum Pavement Design Temperature °C 70-
Minimum Pavement Design Temperature °C> -10 -
Flash Point Temperature °C Min230AASHTO T48
Viscosity Maximum 3 Pa.s, Test Temperature °C 135AASHTO T316
Dynamic Shear G*/sin Minimum 2.2 KPa Test Temperature °C70AASHTO T315
Rolling Thin Film Oven Test
Mass Change%Max1.00 AASHTO T240
Dynamic Shear G*/sin Minimum 2.2 KPa Test Temperature, @10 rad/s °C 70AASHTO T315
Pressure Aging Vessel
PAV Aging Temperature °C 100AASHTO R28
Dynamic Shear G*/sin Maximum 5000 KPa Test Temperature, @10 rad/s °C 34AASHTO T315
Creep Stuffiness S Maximum 300 Mpa M-Value Minimum 0.300 Test Temp,@60s °C 00AASHTO T313
Direct Tension Failure Strain Minimum 1 % Test Temp@1mm/min, °C 0 AASHTO T314
Critical Low Cracking Temperature Critical Cracking Determined by PP42 Test Temp -00AASHTO PP42

Bitumen PG 82-10 Specification

30/40 bitumen means penetration grade bitumen type which its penetration is in the range 30 to 40 mm at 25 degree Celsius. Bitumen 30/40 is a hard grade of bitumen. This grade is one of the most used bitumen grades for road construction in tropical areas.

As the hot weather of these regions can be a challenge for mixtures of asphalt, bitumen 30/40 is offered due to its high air blowing and penetration value.

Bitumen grade 30/40 is produced from the vacuum residue in a refinery. 

Specification UnitValueMethod.
WhatsApp: +68 711 0378
Average 7-Day Maximum Pavement Design Temperature °C 82-
Minimum Pavement Design Temperature °C> -10 -
Flash Point Temperature °C Min230AASHTO T48
Viscosity Maximum 3 Pa.s, Test Temperature °C 135AASHTO T316
Dynamic Shear G*/sin Minimum 2.2 KPa Test Temperature °C82AASHTO T315
Rolling Thin Film Oven Test
Mass Change%Max1.00 AASHTO T240
Dynamic Shear G*/sin Minimum 2.2 KPa Test Temperature, @10 rad/s °C 82AASHTO T315
Pressure Aging Vessel
PAV Aging Temperature °C 100AASHTO R28
Dynamic Shear G*/sin Maximum 5000 KPa Test Temperature, @10 rad/s °C 40AASHTO T315
Creep Stuffiness S Maximum 300 Mpa M-Value Minimum 0.300 Test Temp,@60s °C 00AASHTO T313
Direct Tension Failure Strain Minimum 1 % Test Temp@1mm/min, °C 0 AASHTO T314
Critical Low Cracking Temperature Critical Cracking Determined by PP42 Test Temp -00AASHTO PP42

Bitumen PG 85-16 Specification

30/40 bitumen means penetration grade bitumen type which its penetration is in the range 30 to 40 mm at 25 degree Celsius. Bitumen 30/40 is a hard grade of bitumen. This grade is one of the most used bitumen grades for road construction in tropical areas.

As the hot weather of these regions can be a challenge for mixtures of asphalt, bitumen 30/40 is offered due to its high air blowing and penetration value.

Bitumen grade 30/40 is produced from the vacuum residue in a refinery. 

Specification UnitValueMethod.
WhatsApp: +68 711 0378
Average 7-Day Maximum Pavement Design Temperature °C 58-
Minimum Pavement Design Temperature °C> -16-
Flash Point Temperature °C Min230AASHTO T48
Viscosity Maximum 3 Pa.s, Test Temperature °C 135AASHTO T316
Dynamic Shear G*/sin Minimum 2.2 KPa Test Temperature °C58AASHTO T315
Rolling Thin Film Oven Test
Mass Change%Max1.00 AASHTO T240
Dynamic Shear G*/sin Minimum 2.2 KPa Test Temperature, @10 rad/s °C 58AASHTO T315
Pressure Aging Vessel
PAV Aging Temperature °C 100AASHTO R28
Dynamic Shear G*/sin Maximum 5000 KPa Test Temperature, @10 rad/s °C 25AASHTO T315
Creep Stuffiness S Maximum 300 Mpa M-Value Minimum 0.300 Test Temp,@60s °C -6AASHTO T313
Direct Tension Failure Strain Minimum 1 % Test Temp@1mm/min, °C -6AASHTO T314
Critical Low Cracking Temperature Critical Cracking Determined by PP42 Test Temp --6AASHTO PP42

PG 52-10
PG 52-16
PG 52-22
PG 52-28

PG 58-10
PG 58-16
PG 58-22
PG 58-28

PG 64-10
PG 64-16
PG 64-22
PG 64-28

PG 70-10
PG 70-16
PG 70-22
PG 70-28

PG 76-10
PG 76-16
PG 76-22
PG 76-28

PG 82-10
PG 82-16
PG 82-22
PG 82-28

Performance Grading Should:​

• Include measures describing stress
– strain Relationships under field loading.
• Consider the pavement conditions
– Temperature, traffic speed, traffic volume, and pavement structure.
• Include acceptance limits derived from experience and actual field performance.
Variables that affect Binder Selection

Methods of Selection​

• Geographic Area:
– Air Temperature, solar radiation
– Pavement Temperature: Max & Min
• Traffic volume: High, Medium, Low
• Traffic speed: Fast, Slow
• Pavement Structure: Strong, Weak
– Stress and strain

  • Select base grade based upon:
                    Geographic Area
                    Air Temperature
                    Pavement Temperature
  • Select base grade based upon:
                    Geographic Area
                    Air Temperature
                    Pavement Temperature
  • Adjust base grade based upon:
                    Traffic Speed
                    Traffic Volume

Performance Grade Bitumen is commonly applied in pavement constructions and reconstructions, sealing of edges, crack sealing, spray applications for the bridge deck waterproofing and some other applications in both dense-graded and open-graded Hot Mix Asphalt (HMA).
Performance Grading Should consider the actual conditions of different paving projects, since it’s dominantly used for paving, such as strain relationship under the field load, traffic speed and volume and the pavement structure. PG asphalt binders are chosen to accommodate anticipated climatic variables as well as changes in traffic speed and volume. 
PG52-28 is dominantly used in paving for both new construction and road care and also in both dense-graded and open graded Hot Mix Asphalt (HMA). This product could also be used for sealing cracks in paving and also the edges. Other applications include spraying in places like bridge deck and pavement protective membrane with fabrics.
PG58-22 is initially used in paving for both dense-graded and open graded Hot Mix Asphalt (HMA) and also in road construction usages as well as spraying and crack sealing applications. This grade is widely used in very cold areas.
PG58-34 is generally used in the higher elevation roadways. This grade is a paving asphalt cement dominantly used for the production of Hot Mix Asphalt (HMA). It could also be used for sealing the edges of new to old paving and cracks sealing.
PG58-40 is primarily used on the high elevation locations. This grade is paving asphalt for the production of Hot Mix Asphalt (HMA). It can be easily used for sealing purposes and crack treating as well.
PG64-22 is mostly used in paving for both new construction and pavement treatment projects and in both dense-graded and open graded Hot Mix Asphalt (HMA) as well as others. It can be easily used for sealing purposes and crack treating too. Other uses include spray applications for bridge decks and pavement protective layer with fabrics and some modifications. It has been reported that with proper aggregate selections and asphalt content, HMA with PG64-22 as the binder may show less tenderness compared to a similar mixture with a lower viscosity/softer asphalt. This will lead to a significant reduction of typical tenderness problems of mixture shoving and checking during pavement surface scuffing and rolling and markings caused by traffic immediately after paving.
PG64-28 is primarily used in road construction and paving for new and pave care projects and in both dense-graded and open-graded HMA. Other uses include spray applications for bridge deck and pavement protective layer with fabrics. PG64-28 is generally used for the locations with low elevation.
PG70-22 is primarily used in areas with high traffic volume and is also the paving asphalt cement used for the production of Hot Mix Asphalt (HMA). This grade is also a good choice for sealing the edges of pavement and for crack sealing.

PG Grades with the best resistance that are well-structured against thermal cracking in thermal cracking:
PG 64 -22
PG 76 -22
PG 64 -28
PG 58 -34

PG Grades with the best resistance against rutting:

PG 82 -22
PG 76 -28
PG 70 -28
PG 70 -22

PG 58-28

is specifically used in very cold regions.
Common in toll roads (high Volume)

PG 64-22
Common in toll booth (high volume and slow traffic)

PG 70-22
Common in the rest area (high volume and standing traffic)

PG 76-22
Superiorities & Advantages of Performance Grade (PG) Bitumen

  • Empirical methods such as viscosity and penetration grading systems were developed based on old experiences and can be applicable if those conditions still exist. The aim of these empirical procedures is to avoid bad applications in the past and repeat those are successful. But, climatic and current traffic conditions are highly different from those prevailed when penetration and viscosity systems were developed and rapidly changing and past experiences can no longer be defining criteria to establish binder grading. In the PG system, it is possible to use actual traffic volume and vehicle speed which represents the duration of loads are applied.
  • Conventional tests are conducted at unique test temperature which is 25 C in penetration and 60 C in viscosity test, which means that penetration test does not give any details about how the bitumen would behave in low or high temperatures. Superpave grading indicates a working temperature range of binder and therefore, helps with choosing the best type according to the condition each project demands.
  • Bitumen is a visco-elastic material where temperature and rate of load application have a great influence on its behavior. Although the behavior of bitumen in lower loading rates corresponds to that of higher temperature, a conventional grading system neither does nor takes into account the rate of load but Superpave does.
  • Binders of different petroleum source may have different rheological behavior even though they are the same penetration or viscosity grade.
  • Conventional methods are used only for unmodified bitumen, whereas Superpave is developed for both modified and unmodified bitumen.
  • Conventional methods do not take into account long-term aging of binders and its behavior behavior. But Superpave cover both short-term aging using the rolling thin film oven test (RTFOT) and long-term aging using with the pressure aging vessel (PAV).
  • It recognizes that there are three main distress mechanisms affecting pavement performance, rutting, fatigue cracking and thermal cracking. Bitumen plays a very important role in resisting each of these distress mechanisms.
  • Bitumen properties measured at different temperatures contribute to resistance to the distresses in a different level. Bitumen contributing to rutting resistance is measured at maximum pavement temperatures and it favours a more elastic and stiffer binder. Bitumen contributing to fatigue resistance is most critical at average pavement temperatures and while it still favours an elastic binder it requires a softer bitumen. Bitumen contribution to thermal cracking is critical only at minimum pavement temperatures and it favours a less elastic and soft bitumen.
  • Adhesion is excellent.
  • At low temperatures, you’ll have more flexibility, and at high temperatures, you’ll have more resistance to movement and change.
  • Reduce your sensitivity to temperature.
  • At high temperatures, the hardness modulus increases.
  • Tensile strength improvements

Features of Superpave Performance Grading of Bitumen

The Superpave performance grading system makes use of a new set of bitumen tests. The method incorporates the following salient features:

  • The system includes tests and specifications for bitumen binders. This bitumen binder may have either modified or unmodified bitumen.
  • The field performance by the engineering principles will influence the physical properties determined from the Superpave bitumen tests. That is, it is not achieved by experience alone.
  • The bitumen simulation for a period of 5 to 10 years, to understand its performance with age was developed. This is a long-term bitumen aging test.
  • The tests and specifications of the Superpave system intend to avoid three main damages in bitumen i.e. raveling, fatigue cracking, and thermal cracking. These failures happen at high, intermediate, and low temperatures respectively.
  • The pavement is taken for testing for the entire range of temperature as shown in the figure below. A rotational viscometer is taken to determine the viscosity at 135 degrees Celsius. The viscoelastic property of bitumen at two temperatures is determined with the help of a dynamic shear rheometer. The first temperature is “high temperatures” maximum 7-day temperature during a hot summer day of the project site. The second one is “intermediate temperature”, which is the average annual temperature of the pavement at the project site.
  • During winter a bending beam rheometer and direct tension tester are used to measure the bitumen rheological properties at the project site.

Superpave performance grading uses the following asphalt binder tests:

  • Rolling thin film oven (RTFO)
  • Pressure aging vessel (PAV)
  • Rotational viscometer (RV)
  • Dynamic shear rheometer (DSR)
  • Bending beam rheometer (BBR)
  • Direct tension tester (DTT)

How to read a PG Grade?

Performance Grade (PG) Bitumen Nomenclature
The Performance Grading System is based on climate, so the grade notation consists two portions: high and low pavement service temperature. The major concern for high-temperature performance is rutting, which typically takes time to cumulate, therefore an average of 7-day maximum pavement temperature is used for describing the high-temperature climate. On the low-temperature side, thermal cracking can happen during the one really cold night; therefore the minimum pavement temperature is used for describing the low-temperature climate. For both high and low-temperature grade, PG grades are graded in 6°C increment. The average 7-day maximum pavement temperature typically ranged from 46 to 82°C, and minimum pavement temperature typically ranged from −46°C to −10°C.
The PG grading system is defined by two numbers, which represent pavement temperatures. The first number PG 64-XX represents the high pavement temperature in degrees Celsius, while the second number PG XX-22 represents the low pavement temperature. Notice that these numbers are pavement temperatures and not air temperatures (these pavement temperatures are estimated from air temperatures using an algorithm contained in the LTPP Bind program). All adjustments to the PG grading system are made in six (6) degree increments. The high temperature relates to the effects of rutting and the low temperature relates to cold temperature and fatigue cracking.
A binder identified as PG 64-10 must meet performance criteria at an average 7-day maximum pavement temperature of 64°C and also at a minimum pavement temperature of −10°C. Please note that maximum pavement temperature is typically higher than the air temperature by about 20°C since the dark color pavement absorbs the heat and retains it. The maximum pavement temperature is typically measured at about 1 inch below the pavement surface. However, the minimum pavement temperature occurs on the surface of the pavement and is equal to the air temperature.